Boost Shopfloor Efficiency
with Production Data
As Tech expert of the Reifenhäuser Group, we develop solutions to the core challenges of plastics extrusion, packaging and converting. We enable you to sustainably optimize your overall equipment effectiveness by monitoring, managing, storing and analyzing your production data in a single point of truth. We empower you to streamline your processes, reliably prove quality compliance, boost employee performance, and increase customer satisfaction.
Achieve Higher OEE
with ExtrusionOS
Boost
Availability
Reduce downtime with real-time condition monitoring. Enable your maintenance teams to get the best out of your machines.
Optimize
performance
Unlock the full potential of your production, maximize throughput. Pinpoint the ideal settings for the best products at the lowest cost.
Increase
Quality
Efficiently reduce quality losses by identifying where and when you lose material. Optimize changeover or cleaning times between recipes.
Stop wasting money. Boost your OEE now.
Experience how to leverage ExtrusionOS to efficiently transform your processes.
Stop wasting money. Boost your OEE now.
Experience how to leverage ExtrusionOS to efficiently transform your processes.
Global Factory and Machine Monitoring
- Instantly grasp the status of your factory and machinery and simplify your operations.
- Keep an eye on relevant data and thresholds in real-time to react fast.
- Effortlessly track and visualize production goal achievements with detailed analysis.
Switch From Reaction to Action
- Implement custom warning screens and in-chat push notifications.
- Instantly identify process instability thanks to automated detection.
- Receive alerts on multiple devices, anywhere, to never miss critical deviations.
- Enhance employee engagement and urgency.
Reduce Costs with Automated Reporting
- Automatically track material and energy usage to simplify cost calculations.
- Access ready-made reports for streamlined data analysis and reporting.
- Reduce scrap rates with early detection of process deviations.
- Cut costs in reporting and quality monitoring.
Ground your quality control in data
- Capture and store all relevant parameters that determine product quality. From your machine, your ERP or your lab.
- Leverage the historical database for in-depth analysis of quality issue origins.
- Proof compliance to auditors and customers with data-based reporting.
- Assure a consistent quality to boost customer satisfaction and reduce claims and costs.
Digitize Your Processes and
Unleash Your Business Potential
Get Alerted & Act
Immediately
- Quick detection of any process irregularities through automated notifications.
- Flexible alerting solutions with inclusive dashboards.
- Proven track record in enhancing process stability for over 15 clients worldwide.
Gain Insights
on Costs
- Automatically track material and energy usage for simplified cost calculations.
- Access pre-made reports for streamlined data analysis.
- Enhance decision-making with insights on cost-saving and efficiency for greater profitability.
Optimize Downtime Management
- Automate identification of machine stoppages for streamlined monitoring.
- Experience an intuitive and quick downtime categorization.
- Access reliable data for smarter business decisions.
Experience Extrusion Excellence
See how our solutions redefine efficiency in plastics manufacturing.
Experience Extrusion Excellence
See how our solutions redefine efficiency in plastics manufacturing.